DBxK5 LGR – Enhanced thread protection in 3D embroidery
3D embroidery is a special type of embroidery that uses a foam material – also referred to as "puff foam" – to create a three-dimensional effect. During the embroidery process, the needle enters deeply into the foam, putting significant strain on the embroidery thread. The new Groz-Beckert DBxK5 LGR needle was specifically developed for 3D embroidery. It provides optimal protection for the embroidery thread and helps prevent thread breakage and skipped stitches.
What is 3D embroidery?
In standard embroidery (also referred to as flat or 2D embroidery), the design is stitched directly onto the surface of the fabric, resulting in a flat finish. In contrast, 3D embroidery creates raised, three-dimensional designs. To achieve this effect, a foam material is placed on the surface of the fabric and stitched over with thread. The motif sits on top of the foam, creating the characteristic 3D appearance. At the end of the embroidery process, the excess foam is removed.
The needle enters deeply into the foam, causing the thread to become trapped between the needle and the foam.
The challenge of 3D embroidery
The main challenge in 3D embroidery lies in the thickness of the foam that the needle must penetrate to form a stitch. With the very thick foams used for 3D embroidery, the needle may plunge into the foam all the way to the shank, causing the embroidery thread to become trapped between the needle and the foam. This can lead to skipped stitches and thread breakage.
The solution: The DBxK5 LGR needle
The DBxK5 LGR needle was specifically developed for 3D embroidery. It features a long thread groove that extends into the shank. When the needle enters the foam all the way to the shank, the extended groove provides space for the thread, ensuring improved protection. This prevents the thread from becoming trapped, even when thick foam is used, and significantly reduces the risk of thread breakage and skipped stitches. The DBxK5 LGR needle therefore ensures a reliable process with a high-quality 3D embroidery result.
The advantages at a glance:
- Less thread breakage
- Stable embroidery process – even with thick foam
- Flawless high-quality 3D embroidery results
- Developed for industrial requirements
Interested?
Would you like to test the DBxK5 LGR needle for your 3D embroidery? Then get in touch with your Groz-Beckert contact person or simply order the needle in our Customer Portal.