Nonwovens
The nonwovens industry uses roller cards to process staple fibers into nonwovens. The nonwovens fabrics manufactured are used in the traditional textile industry as well as in very different technical areas, from the automobile industry and geotextiles to the hygiene sector and medical industry.
Optimum carding results in the nonwovens industry ensure that each fiber contributes to the desired quality of the nonwoven fabric and that the full potential of the raw material is exhausted.
The composition and choice of card clothing for roller cards thus depends on the end product, the raw material and the carding force required. The geometry of the card clothing teeth is of crucial importance.
For nonwovens, Groz-Beckert supplies card clothing for different applications and also services such as product consulting and recommendations.

Feed roller wires
This card clothing is responsible for uniform feeding of fibers into the card. Coarse and heavy card clothing is generally used because it can control thick fiber mats.

Licker-in wires
Using licker-in wires, fiber tufts are separated from the compressed fiber mat and fed into the carding process.

Transfer roller wires
Transfer roller wires usually have a front angle of 60°. This ensures that the fibers are completely transferred from the upstream roller to the downstream roller.

Cylinder wires
Since it comes into contact with most of the adjacent rollers, cylinder card clothing is considered the heart of every card. The cylinder wire selected is oriented especially to fiber type and fiber fineness.

Worker and doffer wires
Worker wires open the fiber tufts down to the individual fibers and mix the fiber components. Doffer wires are responsible for uniform distribution of fibers in the nonwovens.

Stripper wires
High throughput requires high worker and stripper speeds. The geometry of stripper wires has thus evolved toward worker and doffer wire design.

Condenser wires
A particular demand on condenser wires is the finishing quality. The condensed fibers must be controlled and completely transferred to the downstream roller.

Take-off roller wires
Take-off wires gently transfer fibers from the card to the downstream production line.

In the nonwovens industry, fiber raw material is delivered in bales. During fiber preparation the raw material must be opened and mixed, which brings high stress on the fibers.

Fillets
Fancy rollers are responsible to lift fibers to the cylinder surface.

Border wires are necessary to securely fasten the beginning and the end of card wires onto a roller and are embedded in the grooves at the edge of the rollers.

Groz-Beckert also offers special accessories for cleaning, assessment and adjustment work.

Are you already familiar with our newsletter?
The Groz-Beckert newsletter keeps you informed on all the latest developments in the textile world. Would you like to know more? Go ahead and register.
to the newsletter